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Roof renovation at bottling plant of Ensinger, Vaihingen/Enz-Ensingen, Germany

The PERI UP scaffold level at a height of 5 m reliably separates the production line of the bottling plant from the construction work on the roof structure.
The PERI UP Flex modular scaffolding with its continuous metric system grid of all components is optimally adaptable to suit virtually any local conditions – without time-consuming screw connections.
Despite the extensive modernization work, it is possible to continue production operation almost without any disturbances.

Project data

Location: Vaihingen/Enz-Ensingen, Germany

  • Building modernization at Ensinger Mineral-Heilquellen GmbH
  • New sandwich-type roof structure replaces the old aerated concrete roof of the so-called “glass hall“ of the bottling plant from the 1970s

Requirements

  • Renovation of the roof structure during normal operation
  • Execution of the construction work within a tight time schedule of only 10 weeks
  • Adherence to the highest safety and quality requirements
  • Setting up of a protection scaffold structure above the bottling plant

Customer

MD Diehlmann Gerüstbau GmbH, Eppingen

Customer's benefit

  • The PERI UP Flex modular scaffolding with its continuous metric system grid of all components is optimally adaptable to suit virtually any local conditions – without time-consuming screw connections.
  • Regular 2.50 m system grid of the complete decking level minimizes the number of different scaffolding elements despite the complexity of the production plant to be refurbished.
  • It was possible to continue production operation almost without any disturbances despite the extensive modernization work.
  • Adherence to the tight time schedule of only 10 weeks through optimally harmonized work steps.
Portrait of Michael Diehlmann, managing director at MD Diehlmann Gerüstbau GmbH, Eppingen
Michael Diehlmann
Managing director

With PERI UP, we needed fewer screw connections and struts. This helped us to be approximately 20 percent faster. And on top of this, despite the complexity of the production plant to be refurbished, we were able to set up the whole decking level with a unified 2.50 m system grid. This reduced our material requirements to an extremely low number of different scaffolding components.

PERI solution

  • Scaffold platform of 2,000 m² at a height of 5 m as protective roof structure reliably separates the production line from the construction work.
  • Tarpaulin and OSB boards placed on the steel decks of the PERI UP Flex modular scaffolding system ensure that everything is sealed off in a dust and weather-proof way.
  • The intermediate level serves as a protection scaffold and at the same time also as a safe work scaffold for the dismantling and assembly work on the roof structure.